Overview
The safety audit was successfully carried out to strengthen safety practices across its key operational units. The audit covered several critical facilities. A qualified team of experts from iFluids Engineering, with prior experience in large-scale fertilizer industries, conducted the audit with professionalism and care. The successful completion of the audit marks an important step toward ensuring a safer and more compliant working environment at MFL (Madras Fertilizers Limited)
Methodology

- Coordination with MFL Team
- Site Visit and Visual Inspection
- Documentation Review and Data Collection
- Identification of Applicable Legislation
- Compliance Assessment
- Observance of Safety Protocols
- Confidentiality and Data Protection
- Recommendations and Corrective Actions
- Reporting
Project Insights
- The safety audit was conducted by BIS 14489:1998 standards.
- It successfully covered all major units, including the Utilities, Ammonia Plant, Urea Plant, NPK Complex, Bagging & Shipping Units, Tertiary Treatment Plant, and Phosphoric Acid Terminal.
- The audit was carried out by a qualified audit team approved by DGFASLI (Directorate General of Factory Advice Service and Labour) and experienced in the fertilizer industry.
- The audit team adhered to MFL’s internal safety regulations and protocols during plant visits.
- The project was completed successfully, meeting all technical, contractual, and safety compliance requirements.
Conclusion
The safety audit at Madras Fertilizers Limited was successfully completed, following the guidelines of BIS 14489:1998 and covering all major operational units with great care and professionalism. The final deliverables included a detailed audit report with recommendations that provided clear, practical insights for MFL to enhance its safety culture.